Wire edm operation manual free ebook download as pdf file. The solution to this problem is efficient pocketing. If a small pilot hole is predrilled into workpiece, wire can be threaded through it to complete the operation using wire edm. Makino is the world leader in wire edm, giving you faster processing times and superior surface finishes for even the most complex part geometries.
V650gplus model wirecutting edm excetek technologies co. Material is removed from the work piece by a series of rapidly recurring current discharges between two electrodes, separated by a dielectric liquid. Wire edm machining sprutcam 12 all lang user manual. Manufacturing knowledge menu edm manufacturing services edm manufacturing equipment. Sodick manuals instruction manual and user guide for sodick. Wire edm a chamfer end mill drahterodieren eines fasenfrasers. Sodick wire edm machine operation training ln1w ln2w control. The wire electrode is usually a spool of brass, or brass and zinc wire from. The dna of the mitsubishi wire edm s have evolved into the leader of todays market place. The agie charmilles literature center provides you with digital downloads pdfs of all of the currently available agie, charmilles and mikron product literature, articles, and other printed materials.
Intelligent wire edm software for more efficiency automatic wire threading in just 10 seconds. Detailed operation manual and installation of cnc wire cutting machine, direction of edm machine harsle machine. One particular job of theirs would have required fine blank tooling and a 1012week wait, but edm was able to finish the hardened. Agincourt road warwick, warwickshire cv34 6xz united kingdom. Wire is the single highest expense in operating a wire edm. Electrical discharge machining edm design consideration. The main principle of wire edm cutting is the application of electrical discharges. The package consists of a hardware device for knocking out slugs and a programmable software instruction that the edm uses to make a triangular attachment in order to hold the slugs securely. Feb 01, 2006 maintaining a wire edm machine to achieve the ultimate capability and level of productivity from your wire edm on a consistent, repeatable and reliable basis, regular maintenance is a required task. Detailed operation manual and installation of cnc wire. If anything hinders the smooth operation of that electrode traveling through the machine, accuracy and performance go down very quickly. Included with these documents are precise maintenance instructions. Edm works by eroding material in the path of electrical discharges that form an arc between an electrode tool and the work piece. Replacement parts for agie edm complete line of edm supplies, consumables and wear spare parts for wire edm still looking for a agie agiecut classic 2.
Wire cutting, wire edm, open mind, opticam, hypercads. Maintaining a wire edm machine to achieve the ultimate capability and level of productivity from your wire edm on a consistent, repeatable and reliable basis, regular maintenance is a required task. Most edm machines chew through more than one pound of wire per hour, making wire consumption the biggest expense of operating wire edms. Advanced manual operation box main options wire processing unit 20kg44lb wire specifications angle master guide kit at master guide kit advanced manual operation. Most of products can compatible with erowa and system 3r tool. This results in efficient and safe operation of wire edm machines. This new edm lineup pursues the best of high cutting speed and high accuracy with a powerful new control that makes easy access to this ultimate performance. Welcome to visit excetek, the leading manufacturer of wire cutting machine, established in 2006 specializing in various series of wire cutting edm machines electrical discharge machining. We carry many different parts and consumables for mitsubishi edm machines such as filters, diamond wire guides, wear parts, belts, and much, much for. There also is a system available that enables slugs to be removed automatically between the roughing and finishing operation of your wire edm. Wire edm operation manual switch numerical control scribd. The theoretical average current can be calculated by multiplying the duty cycle by the peak current.
Until recently, however, using wire edm to turn tiny parts presented its own set of challenges, notes peter knowles, president of hirschmann engineering usa. Machine downtimes and manual intervention all cost money. Wire edm maybe the most expensive machine tool to own and operate, but because of the limited number of wire edm shops you might have a business advantage in you area. We supply a wide range of top quality edm machine brands, electric discharge machine tools equipment providing full service solutions for all your edm application needs across all industries e. Review and adjust the input wire diameter to meet material and characteristics as determined by the edm manufacture.
Detailed operation manual and installation of cnc wire cutting machine, direction of edm machine. The principle benefits of edmits excellent surface finish, minimal heataffected zone haz and ability to cut hardened materials and exotic alloysmake it ideal for certain holemaking applications. Knowles says limitations in machine control, power supply and submerged cutting capability impeded development of an effective microturning process using wire edm. All cibseries machines burn with virtually no recast. If your in chicago, maybe not, if your in grand rapids you might be the only shop, but how much call for wire edm is there in grand rapids. The wire edm module has been developed in close cooperation with leading machine manufacturers and is being continuously updated to incorporate the latest functions of the wire edm ma. Sep 02, 2015 detailed operation manual and installation of cnc wire cutting machine, direction of edm machine harsle machine. Users expect these machines to hold accuracies of 0. Chmer is dedicated to advancing the technology and the quality of the edm industry in taiwan and worldwide edm market. Some wire machines can be easily hand cleaned with a cotton swab as part of routine wire edm maintenance. Investing in lowwireconsumption edms has resulted in as much as 50 percent reduction in wire use for my.
Moulton edm network sugar grove, il usa today, as we embrace the 21st century, there are far greater demands for higher precision in machining, ease of operation, and increased longevity of both the parts, and the machines that make them. The price of a wire edm machine is nothing compared to the cost of wire over the life of the machine, says tom frick, owner of intricate edm in columbia, pennsylvania. Wire will not thread into the lower guide can be caused by wire with a large curl, look at the straightness of the wire. The multijobs machining would be much easier since the machining will be automatically finished without manual command. All cuts are shown in the cuts dialog and can be changed afterwards.
The wire consumption unspool speed on makino wire edm s is set to a constant low rate where optimal machining speeds can be maintained without the wire breaking. The mv1200s advance m800 uses the new mitsubishi m800 series control with a 19inch cell phone like touchscreenproviding easier user interface than previous models. Znc series incorporates rigid heavy duty meehanite castings designed using finite element analysis fea to ensure high. Cseries 701218 wire edm filters suitable for use on agie wire edm machines. Half the maintenance, half the wire most edm machines chew through more than one pound of wire per hour, making wire consumption the biggest expense of operating wire edms. G5459 coordinate can be utilized for automatic workpiece change. The cutting tool on a wire edm is the brass wire electrode. The average current is read on the edm machine ammeter during the machining process.
The economy mode is standard and allows for energy and wire usage savings. The dna of the mitsubishi wire edms have evolved into the leader of todays market place. Wire edm is a cutting operation that utilizes a computer numerically controlled and electrically charged brass wire to burn through a raw block or stack of material, producing an extremely accurate cut and clean finish suitable for. On wirecut edm machines, small hole drilling edm is used to make a through hole in a workpiece through which to thread the wire for the wirecut edm operation. Contouring operations are used for the wire path generation utilising a 2d.
Apply to operator, programmer, specialist and more. The robocut 400cib wire edm machine features the powerful fanuc 31iwb control with new ihmi user interface, enhanced automatic wire feed system and an advanced all digital power supply. Wire edm fundamentals 39 a large wire edm company reports their production runs up to 30,000 pieces take 65% of their cutting time. We insist to provide only the best edm machines and related accessories to our clients around the world, and we have also earned well. With new features that will advance edm machining, the mv1200s is truly a revolution in wire edm technology for small parts production type work. A separate edm head specifically for small hole drilling is mounted on a wirecut machine and allows large hardened plates to have finished parts eroded from them as needed and without. A1 jays machining from machining to product assembly, we. Before you do anything with the machine you should make sure that its using the right settings for the diameter of wire thats installed. Mv1200s advance type m800 mitsubishi wire edm machines.
Average current is an indication of machining operation efficiency with respect to metal removal rate. Edm works by eroding material in the path of electrical discharges that form an arc between an. Excetek edm we supply a wide range of top quality edm machine brands, electric discharge machine tools equipment providing full service solutions for all your edm application needs across all industries e. Electrical discharge machining, edm is one of the most accurate manufacturing processes available for creating complex or simple shapes and geometries within parts and assemblies. Wire edm operation manual switch numerical control. Wire cutting machine for sale excetek wire cut machine, edm. Advanced manual operation box main options wire processing unit 20kg44lb wire specifications angle master guide kit at master guide kit advanced manual operation box fa10s. Unlike the early sewing machines the wire edm machine had developed into a. Wire cutting machine for sale excetek edm wire cut. Dec 12, 20 the cutting tool on a wire edm is the brass wire electrode. Detailed operation manual and installation of cnc wire cutting. With 60 hours of wire as standard, the 30 kg spool option and wire cutter more than double the period of continuous operation. New annealing system greatly improves wire threading with a curl ratio of less than 10% s wire break point insertion is greatly improved for thick workpieces s wire threading mode can be selected to match the workpiece shape i.
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